At F.E. Moran, we specialize in complex, high-stakes plumbing projects that require technical expertise, seamless integration, and zero disruption to ongoing operations. The Munster, IN Hospital Vertical Expansion demonstrates our ability to execute large-scale infrastructure upgrades while keeping an active medical facility fully operational.
Currently underway, this three-floor expansion on top of an existing two-story hospital requires 14,000 linear feet of waste, vent, water, and storm piping, along with complex tie-in connections to existing infrastructure. A key challenge is integrating 40+ owner-provided prefabricated medical pods—such as exam rooms—into the hospital’s plumbing systems while ensuring uninterrupted patient care and facility operations.
Our expertise in Virtual Design & Construction (VDC) and prefabrication provided the ability to accelerate project schedules, improve quality control, and minimize on-site disruptions—delivering a high-performance plumbing system for this state-of-the-art expansion.
With hospital operations continuing 24/7, F.E. Moran’s team is executing each phase of the project with meticulous planning and precision. Every plumbing connection must be installed, tested, and integrated seamlessly without interfering with patient care, hospital staff, or medical equipment.
✔ 14,000 linear feet of waste, vent, water, and storm piping
✔ Complex tie-in connections to existing hospital infrastructure
✔ Integration of 40+ prefabricated medical pods
✔ Three-floor expansion above an active medical facility
✔ Prefabricated plumbing assemblies for efficiency and quality
This project requires strategic coordination, advanced prefabrication, and a highly skilled team to ensure every connection is executed without impacting hospital operations.
F.E. Moran is leveraging Virtual Design & Construction (VDC) to optimize design, coordination, and installation. This approach is already providing key benefits:
✔ Accelerated schedules – Reducing time spent on-site and keeping the project on track.
✔ Enhanced quality control – Prefabricated plumbing assemblies ensure precision and consistency.
✔ Minimal on-site disruptions – Prefabrication limits the need for field assembly in patient-sensitive areas.
✔ Improved safety – Reducing trade congestion and labor exposure in an active medical setting.
By implementing VDC and prefabrication, we are ensuring that this hospital expansion progresses efficiently, safely, and with minimal impact on operations.
Expanding vertically on an active hospital presents unique challenges that require precision and adaptability. Our team is overcoming these obstacles through proactive coordination and expert execution:
✔ Ensuring plumbing reliability – Hospitals require uninterrupted water, waste, and storm drainage systems.
✔ Executing precision tie-ins – New piping must integrate seamlessly with existing infrastructure.
✔ Working within limited access windows – Certain work is scheduled to minimize impact.
✔ Managing live environment risks – Noise, vibration, and contamination control remain critical.
Through meticulous planning, F.E. Moran is ensuring that all new plumbing infrastructure is installed and integrated seamlessly while maintaining hospital operations.
A key component of this expansion is integrating 40+ owner-furnished prefabricated medical pods, including exam rooms and treatment areas. These pre-built units require precise plumbing connections for water, waste, and ventilation.
✔ Factory-built pods arrive ready for installation, requiring exact utility connection points
✔ F.E. Moran ensures alignment with existing plumbing infrastructure
✔ Careful coordination prevents disruptions and maintains project timelines
Our ability to adapt and execute precision plumbing installations ensures a smooth integration process.
F.E. Moran is providing hospital-grade plumbing solutions designed for long-term durability and efficiency.
✔ Sanitary waste and vent piping for medical waste management
✔ Potable water distribution for patient rooms, surgical suites, and exam rooms
✔ Storm drainage systems integrated into the existing hospital infrastructure
✔ Highly durable materials built to withstand healthcare demands
This expansion is increasing patient capacity, improving medical services, and reinforcing the hospital’s ability to provide cutting-edge care.
✔ Expertise in live medical facility plumbing integration
✔ Proven ability to execute complex tie-ins without downtime
✔ Seamless coordination with prefabrication and modular construction
✔ Experience working in high-risk, high-precision environments
As this project moves forward, F.E. Moran is committed to delivering an innovative, high-quality plumbing system that meets the hospital’s exacting standards—all while keeping operations running smoothly.
F.E. Moran – Precision Plumbing for Mission-Critical Facilities.
